Cap Lining Machine

Our industry standard cap lining machine inserts induction wads/ liners in caps from reel liners or pre-cut liners. Among the various types of cap wadding machines, we have different models of machines that are convenient for every production need, such as: Cutting Power, Production Rate, Sizes and Shapes of caps.

This cap lining machine is equipped with embedding’s and fixing the wads into the caps. The caps will be stacked into a Vibratory, Rotary container or Elevator Hopper physically. The feeder supplies the caps satisfactorily as needed to the machine in the arranged style. The conveyor moves the cap to a star wheel where the caps are filed at predefined areas. The wads are stacked into a column chute (if in rolls) or into a vibratory feeder (for loosely packed liners, ordinarily for EPE or Foam liners) which is set over the wad picking station.

A vacuum picker loading machine is set beneath the section chute which picks the wad individually and places it on the top segment of the ordering star wheel over the caps. At the point when the cap and the wad moves to the following station a pusher drives the wad into the cap and is immovably fixed. The gathered cap will be tallied and will get out from the conveyor. The cap lining machine will be fit for taking care of different kinds and sizes of caps and wads with the assistance of progress parts

Note- Cap Wadding Machine, Wad Inserting Machine, Cap Lining Machine and Liner Inserting Machine etc are the same terms.

Pre-Cut Cap Wadding Process

Depending upon the ending/cap design we can choose from our variety of cap feeders and cap move belts. The fundamental principle of our standard liner inserting machines is to use a rotational indexer fitted with a star wheel to get cap and terminations in single or various paths relying upon the creation needs of the undertaking. Each cap is taken care of into an individual pocket in the star wheel to keep up sure of the area while it travels through the machine.

We have planned and built up a few Wad Inserting Machine stations with Single Head, Double Head and Four Head. These heads use vacuum to pick and place pre-cut liners/wads from a magazine into the cap. Every one of our machines can be utilized for insertion of Induction just as EP liners. A few discretionary worth added highlights are accessible to improve product quality.

Pre-Cut Cap lining Machine Models-

140 M (speed: 40-60 CPM), 240 M (speed: 80-120 CPM), 240 B (speed: 80-120 CPM) and 440 M (speed: 160-200 CPM).

Pre-Cut Cap Lining Machine Specifications:

1	Cap Size	20mm-100mm
2	Electric Supply	415 VAC, 3 Phase, 50Hz
3	Speed (Output)	40-200 caps/min
4	Wad Thickness	0.2mm-1.0mm
5	Wad Types	EP & Induction wads/liner

Optional Features:

1. Cap Feeding Arrangements

Rotary Feeder

Cap Elevator

Vibratory bowl feeder

2. Hot Melt Applicator

3. Vision Inspection Systems

4. Cold Glue

5. Sensor Arrangements

No Wad, Reverse Wad, Batch Counter and Product Counter.

Roll Feed Cap Wadding Process

The machine is fit for Cutting Liners from Rolls and the insertion and fixing these cut wads into the caps in a single activity. The caps will be stacked into a Vibratory container or Elevator Hopper physically. The feeder supplies the caps sufficiently as needed to the machine in the situated design. The conveyor moves the cap to a dial where the caps are filed at predefined areas.

The Liners in Rolls are taken care of onto the In - feed rollers and cut in the nick of time before the wad punching station. The Liner drops into the cap and when the cap and the wad moves to the following station a pusher drives the wad into the cap and is immovably fixed. The collected cap will be checked and will exit from the conveyor. The machine will be equipped for taking care of different sorts and sizes of caps and wads with the assistance of progress parts.

The caps are filled into the container in huge amounts and will be taken care of to the lift and afterward the lift takes care of the caps to the unscramble. This unscramble turns at a fast pace and feeds the cap to the in feed conveyor. Prior to going into the feed conveyor the reverse caps are dismissed and the caps with cavity faced upwards will be taken care of through the feed conveyor to the cap ordering mechanism. While the caps are filed the wads (liners) are punched and afterward inserted into the caps through a punch and plunger system.

The wads are roll fed and for each record wads are punched and inserted into caps relies upon the production rate you can decide for 1up, 2up and 3up punching setup. Since the creation rate is high the caps prior to entering the indeed conveyor gets collected in a turntable collector so the caps are taken care of to a conveyor at a consistent rate. When the caps are embedded with wads they come out through an end conveyor and get gathered in a gathering container. The production rate for machines is 150 - 500 Caps Per Minute.

Roll feed Wad Inserting Machine Specifications:

1	Speed (Output)	150-500 caps/min
2	Wad Types (Can Handle)	EP & Induction wads/liner
3	Wad Thickness	0.2mm-1.2mm
4	Cap Size	20mm-100mm
5	Electric Supply	410 VAC, 3 Phase, 50Hz

Models- 1 UP, 2 UP and 3 UP.

Closure Type:

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